Injection Molding for Material Handling

Durable Components Built for a Demanding Environment

Work with a team of engineers to develop molded parts that hold up to heavy loads, frequent cycles, and real-world wear.

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What We Make for Material Handling Manufacturers

Totes and Bins

Durable molded containers designed for repeated loading, stacking, and transport in industrial and warehouse settings.

Pallets and Structural Supports

Injection-molded components built to manage heavy loads while maintaining dimensional consistency and reliability.

Conveyance and System Components

Precision-molded parts used in automated and manual material flow systems where fit and repeatability matter.

Protective Guards and Panels

Molded components designed to shield equipment and products from impact, abrasion, and environmental exposure.

Custom Handling Components

Application-specific parts developed to support unique handling requirements, equipment interfaces, and operational workflows.

Put Our Press Fleet to the Test

  • Tell us what you’re building

  • We’ll set up a meeting to explore your goals

  • We’ll find the right approach for your product


Press Fleet Snapshot

  • Total machines: 37

  • Tonnage range: 165–9,000 tons

  • Part sizes: Up to 200 lbs

Molding capabilities: 2-shot, gas-assist, structural foam, overmolding

Popular Materials We Mold

recycled base materials

Recycled Base Materials

  • UBQ™

  • Hemp-based plastics

  • Post-consumer regrind

  • Field-sourced material from recycled carts

plastic polymer types

Polymer Types

  • Nylon

  • PP (Polypropylene)

  • HDPE (High-Density Polyethylene)

  • Acetal

Filled Resins

  • Glass-filled

  • Mineral-filled

  • Carbon-filled

Why Choose Cascade?

Materials Expertise for Heavy-Duty Applications

Our materials lab supports compound selection and validation for strength, impact resistance, and long service life.

Sustainability That Scales

Recycled and alternative materials are incorporated when they align with durability, consistency, and operational demands.

Manufacturing Built for Repetition

Material development, tooling strategy, and molding processes are aligned to support high-cycle production environments.

Collaborative, Problem-Solving Approach

We partner with manufacturers to refine parts that improve performance, reduce failure points, and support efficient operations.

Tell Us About the Parts You Need

Talk to the experts in injection molding for material handling.

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Frequently Asked Questions (FAQ)

What types of material handling products does Cascade mold?

We mold components for containers, pallets, handling systems, protective elements, and other industrial applications.

Can Cascade support high-cycle production programs?

Yes. Our press fleet and integrated approach are well suited for repeated-use, high-volume material handling products.

Do you work with recycled materials for material handling components?

Yes. Recycled and alternative materials can be used when they meet durability and performance expectations.

When should Cascade be involved in a new material handling program?

Early involvement helps align materials, tooling, and production to support long-term performance and reliability.

Does Cascade provide material testing and validation?

Yes. Materials and molded parts are evaluated through in-house testing to support consistent results.

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